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  TECHNOCRATS PLASMA SYSTEMS P.LTD.
Vasai (E)
 
 
 
 
Gas Profile Cutting Machine

 

CUB series of miniature CNC profile cutting machines is targeted at small and medium scale industries. Portable CNC machines have almost all the features of a big CNC machine. AutoCAD drawings are converted into codes using the nesting software and transferred to the machine through pen drive. 
The machine cuts all shapes and parts as designed. An accuracy of 0.5mm may be expected from this machine of basic size of 1500mmx3000mm. It is possible to mount two torches of Plasma or oxy-fuel within the cutting width of 1500mm. The length of the machine can be up to 6000mm. Cutting capacity will depend upon the capacity of Plasma cutting machine. Most commonly used range is 1-30mm.
However there is no limit up to 100mm.

 

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Special Features:

• 100% Indian Product.
• Working length upto 3m (Extendable).
• Plasma / Oxy Fuel torch carriage with height control.
• Capacitive torch height sensing for Oxy Fuel.
• Arc voltage control for Plasma.
• Low cost, High durability.
• Portable yet robust.
• Optimal space utilization.
• Cutting cost is reduced to only 30 % by Air Plasma Cutting.
• Possible to cut metals of 0.30 mm thickness.
• Initial Height Sensing (IHS) and Auto Height control for Plasma cutting.
• Capacitive Height Controller for gas cutting.
• Auto ignition for gas cutting.
• Auto nesting software.
• Dependable after sales training & support.
• Plasma Cutting up to 50 mm.
• User friendly.
Usage:
CNC Plate profile cutting machines are commonly used to cut any kind of profile on plate, which requires precision and higher cutting speed.

Models:

• CUB 
• CUMA 

Industres Served:

• Automobile Manufacturing.
• Ship Building.
• Auto component manufacturing.
• Boiler manufacturing.
• Heat exchanger manufacturing.
• Infrastructure.
• Vessel Manufacturing.
• Fabrication.

Spares & Consumables available for the machine:

Consumables:
Oxy-Fuel -
• Torch Nozzle.
• Gas Torch.
Plasma -
• Nozzle.
• Electrode.
• Front Cap.
• Plasma Swirl.
• Contact Tube.
• Electrode Holder.
• Nozzle Holder.

 
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Cnc Cutting Machines

 

Technocrats offer wide range of state of the art most user friendly CNC Cutting Systems which are considered one of best option in market today. We have made a space for ourselves in a very short span of time as the leading manufacturers of Plasma CNC Profile Cutting Machines and exporter based in Mumbai in India. The features of our machines are developed based on the feedback received from survey & our users. This has made our system most acceptable to users. Learning; the operation is childs job. Hardened & Ground Drive mechanism, Precision rack & pinion, precisely fabricated and machined surfaces produces excellent stability to the system. The rapid speed is achievable in the range of 15 meters per minute. The cutting of sheets of thickness in the range of 0.2 mm or so is possible at speed of 14 meters per minute by our most popular cnc machine model known as CUB. The controller, softwares, drives and motors are from internationally reputed manufacturers and are time tested for their reliable performance. Plasma Cutting power sources up to the capacity for 100 mm and oxyfuel/gas cutting upto 200 mm is readily available from 1500mm width to 6000mm width and length up to 100 meters. Auto plate alignment, Auto Nesting is standard feature of our machines. Under water cutting, fume extraction system and pollution controlled enclosures are provided as per the requirement of customers. System can be designed for multi functions such as drilling, taping, marking, beveling etc as per the requirement. Computerized Numerically Controlled Plasma/Gas profile cutting system provides most economical solution for metal cutting for fabrication industry. All drawings produced in AutoCAD is imported into the nesting software and the desired codes (G&M) are transferred to the CNC controller which in turn controls drives to cut shapes in an optimum order. Basic system of X-Y table, motors with drives, Auto height control systems, Plasma cutting torch, Gas cutting torches, Plasma power supply, Gas supply manifold etc. Air, oxygen, Argon, Argon+Hydrogen, Nitrogen etc. are used as plasma gas in combination with shielding gas depending upon the materials being cut. Air and oxygen are used for mild steel cutting with plasma for economic reasons. (adsbygoogle = window.adsbygoogle || []).push({}); All ferrous and non-ferrous materials can be cut with Plasma. However Plasma cutting of mild steel is limited to 50mm thickness for economic reasons. Gas cutting (oxy-fuel) is possible up to 300mm thicknesses

 
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Pipe Profile Cutting Machines

The CNC Controlled Pipe Profile Cutting Machine provides wide working range from diameters 30mm to 1500mm and pipe lengths from 100mm to 12000mm using oxy fuel or plasma.
Different Models such as "PUMA-RX" & "PUMA-BX" covers almost entire spectrum of requirements, Puma is a simple 3-Axis Machine with Disc supports for pipe. Minimum & Maximum dia. Depends upon the size and spacing of disc on shaft. Bevel Cutting at ends are possible by adjusting the angle of torch manually. Puma-BX is 5 axis Machine which meets almost all known requirements for pipe profile cutting. Auto Cad Drawing are imported into the controller for further processing. Once the command is given cutting is done automatically on both the ends without any interference. The most important feature of this machine is it is very simple to learn and operate. Any Computer Operator can be trained within 2 hours.
By simply clicking on a joint one can select the job for cutting. Intelligent Fume Extraction System and Air Conditioned Control Cabin is supplied on request which makes it convenient for the users to work in deserts and hot places.
The CNC based pipe profile cutting machine PUMA, is a unique innovative product from Technocrats Plasma Systems. It can be used for all profile cutting needs on smaller as well as bigger size pipes. It is available in different size variants. Puma can either be Chuck driven or Conveyer driven. The machine uses state-of-the art technology in cutting (plasma or oxyfuel), electronics and software. It delivers superb cut quality and productivity at a much lower overall cost. It eliminates time consuming processes of forming templates and manual cutting and subsequent grinding. It produces smooth cut profiles as per drawings and all that in a fraction of the time involved in manual processes. All these qualities put together, Puma profile cutting equipments provide an excellent ROI.
Boon for round pipe/rectangular pipe profile cutting applications. Enhances productivity several folds. Can cut profiles on circular and rectangular sections. AutoCAD drawings of the pipe are unfolded in our software and converted into codes by nesting software. Option for plasma or oxy fuel cutting. Infrastructure projects, power projects, cement plant projects, pipe line projects, material handling projects find this product most productive for their projects. Beveling attachment produces bevel cut required for welding on profiles.

 

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Special Features:

• Two Variants - chuk -held/Resting on conveyor.
• Profiles in accordance with AWS and API Standards (Mitre, Saddle, hole) or any other profile extracted from drawings.
• Suitable for Plasma/Oxyfuel.
• Precision Guide ways.
• Digital AC Servo drives and motors for high speed, superb control, high precision and high repeatability.
• Low backlash (<7 arcmin) heavy-duty gearboxes for smooth motion.
• Cable drag chains for hoses and cables.
• Positioning Accuracy: +/- 0.5 mm, Repeatability: +/- 0.5 mm
• Drive rack mounted directly on surface with pprecision guide ways for precise alignment.
• Drive Speed upto 15m/min.
• Provision for beveling.
• Software for unfolding and DNC software built-in.
• Upto six controlled Axes with precision machined Rack & Pinion Drives / Ball screw mechanisms.
• Working Length – Flexible (1m to 20m).
• Chuck as well as disc support.
• 3-axis & 5- axis models.
• Possible to cut bevel on all profiles.
• Accepts AUTOCAD drawings (.dwg, .dxf etc).
• Possible to pierce up to 50mm thick metals.
• Longitudinal Conveying.
• Versatile- Can cut any profile.
• Numerous Interface Options.
• BEVEL unit can be added.
• Bluetooth Enabled.
• Provision for scissor supports (chuck held type).
• Provision for longitudinal transfer of pipe (Conveyor Type).
• Torch Height Control (Optional).
• Plasma & Oxy-fuel cutting.
• Remote diagnostics.
• Super cut quality.
• Maintenance free.

 
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  CONTACT US AT
TECHNOCRATS PLASMA SYSTEMS P.LTD.
ADDRESS : Nirav No.2, Gaon Devi Industrial Complex, Near Gaon Devi Temple, Sativali
Vasai (E) Dist. : Palghar-401208 (Maharashtra)


Contact : Vandana Sharma,

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WEBSITE : www.goldenpages.in/technocratsplasma
Contact Person :
Vandana Sharma

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